All About Waterjet Cutting Machine: Cutting with Precision

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  • Date:2021/05/06

To our metal spinning, stamping, and hydroforming capabilities, we provide precision waterjet cutting machines to further meet the manufacturing needs of our customers.

 

Waterjet cutting may be a fabrication method that employs the utilization of high-pressure streams (i.e., jets) of water—sometimes combined with abrasive media like alumina or garnet—to cut materials into the specified part or product shape. it's several manufacturing benefits that make it suitable to be used in operations across industry. Below we outline a number of the key advantages of the method , the kinds of kit employed, how we use the method in our operations, typical materials, and industrial applications.

 

Advantages of Waterjet Cutting

 

Compared to thermal or mechanical cutting method, the waterjet cutting process offers variety of serious benefits in terms of efficiency, versatility, and results. a number of the most advantages include:

 

Broader material suitability. The waterjet cutting machine accommodates a good range of materials, starting from steel and titanium to foam and wood. Additionally, it can handle materials that are challenging for other cutting methods, like thick or multi-layer substrates, without the necessity for starting holes.

 

Greater material utilization-to-waste generation ratio. Waterjet cutting operations are able to do a smaller cutting kerf, which allows part designs to be placed closer together on the workpiece. It also enables higher utilization of the fabric with lower material waste generation.

 

Lower risk of thermal warping. As waterjet cutting maybe a cold cutting process, it generates less heat than other cutting methods, minimizing the danger of thermal distortion.

Higher precision and accuracy. the method consistently produces parts to net-shape or near-net-shape, which reduces the necessity for secondary processing operations.

 

Smaller fixturing requirements. The waterjet cutting operation only requires the simplest fixation of the cutting materials, thereby reducing installation time and equipment costs.

 

Better operator safety. In the waterjet cutting machine process, the action of cutting into the raw material will not produce dust or harmful gas, which avoids the production of these two substances that may have a negative impact on the health of the machine operator.

 

Faster cutting speeds. Compared to standard cutting methods, the method offers faster cutting times, especially for thicker materials.

 

2D and 3D Waterjet Cutting Systems

 

2D vs 3D waterjet cutting systems were designed to be used with very thin materials like paper. As such, their use in mainstream manufacturing applications was limited.

 

Nowadays, they're employed by both small job shops and enormous manufacturing companies for the fabrication of a good range of parts and products in various materials and thicknesses.

 

Two of the foremost significant developments in waterjet cutting machines are the introduction of multi-head functionality and therefore the ability to chop three-dimensional parts. While three-axis and four-axis systems may accommodate many manufacturing needs, five-axis and six-axis models offer opportunities for the assembly of even more complex and complex pieces.

 

The latter types eliminate the necessity for flat workpieces, allowing industry professionals to chop intricate, non-uniform, and asymmetrical materials.

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